Exhaust wrapping – hot or not?

This is one for the performance fans out there. I don’t really know much about this, despite the fact that the exhaust on my 900 is wrapped.

The theory here is that once you wrap your exhaust manifold in this heat-absorbant bandage, it retains a lot of heat in your exhaust headers instead of radiating it into the engine bay. The result is a quicker evacuation of exhaust gases from the combustion chamber, as well as reduced heat in your engine bay.

The reduction in ambient heat is supposed to be of benefit (especially to turbocharged engines) because cold air is denser and you can therefore get more punch from your turbo by keeping the air temp down (which is why we have intercoolers, water injection and cold air intakes – they’re all trying to do the same thing). The other advantage in some cars will be the reduced possibility of damage to heat sensitive parts, wiring etc.

Here’s what the finished product looks like (not a Saab manifold):

Wrapped exhaust

The bandage is quite thick and the whole process is a) relatively expensive at around $80 for 100 feet of tape, b) time consuming, and c) awkward. You have to try and wrap the entire manifold and tight spots can be a pain in the backside.

As mentioned, I’ve got a wrapped exhaust on my 1985 Saab 900, however I’d be interested to hear the thoughts of others who have done this. My exhaust was already wrapped before I bought it, so I don’t have a before/after experience to relate here.

If you’ve wrapped your exhaust, did you find that it had any effect of the performance of your car, even if it’s just keeping temperatures down a bit rather than a noticeable performance gain? Even a small effect?

Did you think it was worth the time/money/effort?

——

There’s a quick piece on the process of wrapping one’s exhaust here.

-

Running in your engine

This will probably get as many different answers as the questions about what oil to use, or what’s the best rubber to roll on, but I think it’s a question worth posting.

I’ve never purchased a brand new car, so I’ve never had to think about running in a brand new engine. Those of you that have may want to share your knowledge with Shyang, who asked the following via email:

I am about to take delivery of a new Saab and I am hoping that you can help me. I was wondering if you have any guides that will teach me to properly run in a new engine? I intend to keep my Saab for at least 10 years and I have heard that the difference between a properly run in engine and one that is not is quite noticeable in the later years.

I have searched online and there are quite a lot of different methods. Some examples of what I have found:

Some recommend running the engine hard through all the different gears to ensure that the seals sit properly and then changing the oil right after, about 100km.

Some recommend not pushing the engine too hard, to keep it under a certain rev and not to go past a certain speed until 1000 – 2000km.

Some recommend using mineral oil for the first 1000km then changing to synthetic after.

Some recommend changing the oil at 1000km and then again at 5000km.

Some recommend not changing the oil until at least 3000km.

Some recommend that the engine has already been run in at the factory and the car should be driven normally from day 1.

As you can see, some of the run in methods can coexist but most don’t and they may even contradict each other.

So – new car buyers…….please fire away with your thoughts, experience and advice in comments.

-

Underneath your Saab Turbo X

I don’t think it’ll be too long before all the Turbo X’s Saab ever make are whizzing around exploring at least some of the limits of the new XWD system. Consequently, this opportunity to take a peek underneath whilst it’s still squeaky clean might prove to be a rare one.

Beren, here’s your Saab Turbo X once again! Saab of Hunterdon were kind enough to take some photos of the undercarraige whilst they had it up on the hoist during all of the pre-delivery stuff.

All you techies, click to enlarge and go bananas on this……

As viewed from the front:

Saab Turbo X

Baby’s got back:

Saab Turbo X

For the first time in a production Saab sedan, a driveshaft heads rearwards:

Saab Turbo X

A tighter view from the front:

Saab Turbo X

Looking from the back, the driveshaft joining the rear diff:

Saab Turbo X

A rear-wheel’s-eye view:

Saab Turbo X

The Haldex Gen IV XWD system:

Saab Turbo X

And the brains behind it all:

Saab Turbo X

Close up:

Saab Turbo X

-

Turbo Boost – can you help?

Given that I’m a duck when it comes to things technical, I’ll throw this question from Brenton M to the experts out there. It came today via email and goes as follows:

Hi,

I have been addicted to TS for a little under a year now (I’ve been addicted to it for around three years – SW) after purchasing a 99 9-3 last summer. I am extremely addicted to everything about the car and therefore, call me paranoid, am constantly worried about any mechanical issues. After scouring the internet I have turned up very little in the way of specifications regarding boost pressure, anyway to get to the point, I was just wanting to find out when (engine rpm) the turbo should reach max boost. Any information would be greatly appreciated.

1999 9-3 B204L Manual

So?

Experts, what say ye? And explanations too, please…..

Variable Compression engine isn’t dead yet

Autoblog Green are carrying a story about a French company called MCE reviving the variable compression engine, a concept first made real by Saab back in 2000. They pay plenty of tribute to Saab in the press release, too.

In March 2000, Saab unveiled its Variable Compression Ratio (VCR) prototype vehicle, powered by a 1.6 L supercharged VCR engine named SVC (Saab Variable Compression). The SVC engine delivers 168 kW of power (228 hp) and 305 Nm of torque, and provides more than 30% Fuel Consumption reduction when compared to a conventional naturally aspirated engine of equivalent power.

Saab’s variable compression engine was a source for plenty of excitement, but was shelved earlier this decade. The exact reasons are unknown but many will be quick to point the figure at GM beancounters. MCE are a bit more generous in their thoughts:

Different VCR prototypes have confirmed the exceptional potential of VCR strategy, but they also revealed that designing VCR engines that respond to mass-production requirements is a tremendous technological challenge.

And that was always going to be the problem. Taking a good idea and making it real is one thing. Making it real and reliable for mass production is another. Can we blame it on GM or should we look towards Saab’s own expenditure on the 9-3?

Whatever the case, it didn’t get made. Now, MCE have produced a VC engine of their own, with compression variable between 7:1 and 20:1. Their prototype is 1.5 litres and produces 218hp but is completely bespoke. They’re now looking to make a version with components made through regular industrial processes in a bid to get closer to a mass production unit.

The good news is that the press release reveals no affinity with any major car manufacturer, so maybe Saab could tie in with this company and bring the first VC engine to market – just the way it should have been.

Thanks to Ivan for the heads up.

Tech 2 – How your Saab talks to your mechanic

Tedjs, our resident tech guy, has kindly provided this insight into the modern mechanic’s Swiss Army Knife – GM’s Tech 2 (or Tech II as you’d write it if search engines didn’t exist.)

I’d like to thank Ted for taking the time and giving us this insight into the little electronic doodads that control our Saab vehicles. Hopefully this will be the first of a few articles on this.

Enjoy the journey….

——

If you really want to know what your Saab is thinking about when you’re motoring around town this holiday season, hopefully Santa will have dropped the following pieces of hardware off for you:

    A GM Tech II scan tool
    A CANdi module so the Tech II can talk to the high speed network on your Saab
    And of course the Saab software program for the Tech II

GM kindly supplies our school with all this hardware. All I needed was my Saab to give the Tech II something to do. My 2007 9-3 Aero has the turbocharged V6 and six speed automatic, so that is what will be referenced here.

Tech II

Tech II

A little background before we dig in….

Continue reading